How is carbon fiber manufactured

Carbon fiber is manufactured through a complex process that involves several steps, and it's no different for Carbon Fiber Manufacturers in India like Bhor.com.

Precursor Production: The process starts with the creation of a precursor material, usually polyacrylonitrile (PAN) or pitch. PAN-based carbon fiber is more common and involves spinning PAN fibers into a precursor material.

Stabilization: The precursor material is then heated in an oxygen-free environment, a process known as stabilization. This step alters the chemical structure to make it thermally stable.

Carbonization: Next, the material undergoes carbonization at extremely high temperatures (around 1000°C). This removes non-carbon elements, leaving behind pure carbon.

Surface Treatment: The carbon fibers are often treated with a surface treatment to improve adhesion with resins in composite materials.

Sizing: Sizing or coating is applied to protect the fibers and improve their handling characteristics.

Bundling: Individual carbon fibers are bundled together into tows, which are then woven or combined into fabrics.

Composite Material Production: Carbon fiber fabrics are used in various applications, from aerospace to automotive, where they are combined with resin to create strong, lightweight composite materials.

Bhor.com, one of the leading Carbon Fiber Manufacturers in India, specializes in producing high-quality carbon fiber fabrics, such as Carbon Unidirectional Fabrics. Their expertise lies in crafting these materials to meet the stringent requirements of diverse industries, offering innovative solutions for numerous applications.