How do you manufacture Carbon fiber

Manufacturing carbon fiber is a meticulous and multi-step process, and it serves as the foundation for the production of remarkable products like Carbon Unidirectional Fabrics. BHOR, a leading Carbon Fiber Supplier in India, follows these key steps in carbon fiber manufacturing:

Precursor Selection: The process commences with the careful selection of a precursor material, often polyacrylonitrile (PAN) or petroleum pitch, both known for their carbonization potential. PAN-based materials are favored for their superior performance.

Fiber Formation: The chosen precursor material is spun into fine fibers through processes like wet spinning or dry spinning. These precursor fibers are then wound onto spools.

Stabilization: The precursor fibers undergo a stabilization process where they are heated in controlled environments, typically in the presence of oxygen. This step stabilizes the fibers and prevents them from disintegrating during the subsequent carbonization process.

Carbonization: In a high-temperature, low-oxygen environment, the stabilized fibers are subjected to extreme heat, causing the release of non-carbon atoms and resulting in a carbon-rich material.

Graphitization (Optional): For high-performance applications, an additional graphitization step may be employed to align the carbon atoms further, enhancing the material's mechanical properties.

Surface Treatment: The carbon fibers may undergo surface treatments to improve bonding with resins and enhance their compatibility with specific applications.

Spinning into Fabrics: Once the carbon fibers are ready, they can be woven into fabrics, such as Carbon Unidirectional Fabrics, where all the fibers are oriented in one direction for optimal strength.

As a trusted Carbon Fiber Supplier in India, BHOR specializes in providing high-quality Carbon Unidirectional Fabrics and other carbon fiber products. Our commitment to precision and excellence in manufacturing ensures that our customers receive top-tier materials for their diverse applications. Visit our website to explore our range of carbon fiber solutions and experience the exceptional performance and versatility of this remarkable material.