Step by Step The Production Journey of Aluminium Composite Panels

Aluminium Composite Panel is a popular building material that is widely used for both interior and exterior applications. It is a lightweight, rigid, and durable material that combines the strength of aluminium with the flexibility of a polyethylene core. ACP Sheets are known for their sleek and modern look, making them a popular choice for building facades, signage, and interior decoration.

But have you ever wondered how this versatile material is manufactured? In this blog post, we will take you through the manufacturing process of ACP sheets.

Step 1: Pre-treatment
The first step in the manufacturing process of ACP sheets is pre-treatment. This involves cleaning the aluminium coils to remove any dirt, grease, or impurities. This pre-treatment ensures that the surface of the aluminium is clean and free from any contaminants before the coating process.

Step 2: Coating
In the coating process, the cleaned aluminium coils are coated with a layer of paint or primer. This layer not only provides an attractive finish but also protects the aluminium from corrosion and other damages. The type of coating used depends on the specific requirements of the customer and may include polyester, PVDF, or nano-paint.

Step 3: Bonding
After the coating process, the painted aluminium coils are fed into a machine along with a polyethylene core.This is the location of the bonding process.The polyethylene core is heated and melted, and the two aluminium sheets are bonded to it under high pressure. This creates a strong bond between the aluminium and the core, making it a stable and durable material.

Step 4: Cutting and Shaping
Once the bonding is completed, the composite material is cut into the desired sizes and shapes. This is usually done using a computer-controlled cutting machine to ensure accuracy and precision. The edges of the ACP sheets are then finished with a protective layer to prevent any damage during transportation and installation.

Step 5: Quality Check
Before the Aluminium Composite Panel are packed and shipped, they undergo a series of quality checks to ensure that they meet the required standards. This includes checking for any defects in the coating or bonding process, as well as testing the strength and durability of the panels.

Step 6: Packing and Shipping
The final step in the manufacturing process is packing and shipping the ACP sheets. They are packed in protective packaging to ensure they reach their destination without any damage. ACP panels are lightweight, which makes transportation easier and more cost-effective.