Forklift Safety Checklist and Hazard Prevention Essentials

Forklift safety begins with a disciplined pre-operational safety checklist: the operator should inspect brakes, steering, forks, hydraulic lines, tires, horn, lights, and warning alarms to ensure mechanical reliability before starting the shift.
Major hazards include load instability and tip-over, often caused by overloading, uneven pallets, or elevated travel height; these risks are reduced by following rated capacity limits, keeping the load low while moving, and maintaining proper counterbalance.
Blind spots and pedestrian interaction are another critical risk in warehouses—operators must use mirrors, horns at intersections, controlled speed, and designated walkways to improve pedestrian safety. Improper parking, ramp operation, and sharp turning can cause overturn incidents, so drivers should travel straight on inclines and never turn on slopes.
Battery charging and fuel handling also present fire and chemical hazards; wearing appropriate PPE, ensuring ventilation, and following safe refueling procedures minimizes exposure.
Finally, routine maintenance, operator training, and adherence to standard operating procedures form the core mitigation strategy that significantly reduces workplace accidents and ensures long-term equipment reliability.