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Cement is heavily relied upon to produce mortar, grouts, and concrete, and cement clinkers are the first stage, post firing, in making cement. Cement has strong bonding qualities when mixed with gypsum and water to form a hydration reaction, and it forms approximately one tenth of concrete, mixed with rocks, sand, and other materials and used in building construction all over the world. Concrete's high versatility makes it an ideal tool for building projects of all shapes and sizes, from skyscrapers to pool sides. Concrete can also be recycled when it has outlived its usefulness and converted back into cement clinkers through careful processing.


The main raw materials used in the cement manufacturing process are limestone, clay, sand, shale and iron ore. Limestone is usually mined on site while the other minor materials may be mined either on site or in nearby quarries. Another source of raw materials is industrial by-products. The use of by-product materials to replace natural raw materials is a key element in achieving sustainable development.


Cement Clinker's Wet Process:


In the wet process, each raw material is proportioned to meet a desired chemical composition and fed to a rotating ball mill with water. The raw materials are ground to a size where the majority of the materials are less than 75 microns. Materials exiting the mill are called 'slurry' and have flowability characteristics. This slurry is pumped to blending tanks and homogenized to insure the chemical composition of the slurry is correct. Following the homogenization process, the slurry is stored in tanks until required. Henan Hongxing Mining Machinery Co., Ltd is a large-sized sand making machine, micro powder grinding mill manufacturer, and the mining equipment we researched and developed with great concentration plays an active role in the mining and ore beneficiation industry and is one of the indispensable mining crushing equipment in the mining industry.


Cement Clinker's Dry Process:


In the dry process, each raw material is proportioned to meet a desired chemical composition and fed to either a rotating ball mill or vertical roller mill. The raw materials are dried with waste process gases and ground to a size where the majority of the materials are less than 75 microns. The dry materials exiting either type of mill are called 'kiln feed'. The kiln feed is pneumatically blended to insure the chemical composition of the kiln feed is well homogenized and then stored in silos until required.


 


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